MBR-720-30

Membrane Bioreactor (MBR) is an advanced wastewater treatment technology that combines activated sludge process with membrane filtration.

Product Introduction

Membrane Bioreactor (MBR) is an advanced wastewater treatment technology that combines activated sludge process with membrane filtration. It replaces the secondary sedimentation tank in traditional processes with membrane modules, achieving efficient solid-liquid separation.

Application Field
MBR is commonly used for seawater desalination and domestic sewage treatment
Widely used in hospitals, centralized water consumption in rural areas, research units
Widely used in urban sewage, industrial wastewater treatment and water resources recycling
Product Features
1:
High-quality Effluent: Stable output of SS-free water, meeting strict reuse standards.
2:
Small Footprint: Compact design, 30-50% smaller than conventional systems.
3:
High MLSS: Operates at 8,000-12,000 mg/L MLSS, boosting treatment capacity.
4:
Low Sludge Production: Reduces sludge disposal costs.
5:
Easy Automation: Simple operation, low labor intensity.
6:
Long Membrane Life: Robust PVDF material with proper maintenance.
Product Range & Specifications

2.1 Membrane Material

  • PVDF (Polyvinylidene Fluoride): Excellent chemical resistance, mechanical strength, and anti-fouling properties.

  • Nominal Pore Size: 0.03μm (microfiltration).

2.2 Module Types

2.2.1 Hollow Fiber (Submerged)

  • Model: MBR-720-30

  • Effective Area: 30m2/module 

  • Dimensions (L*W*H): 720*50*2000 mm

  • Dry Weight: ~17kg

  • Design Flux: 15-25 LMH

Technical Parameters

Item

Standard Value

Operating Temp

5-40°C

pH Range

2-10 (continuous); 2-12 (cleaning)

Initial TMP

< 10 kPa

Max. TMP

35 kPa

Aeration Intensity

50-70 Nm³/m²·h

Design Flux

15-25 LMH (domestic sewage)

Backwash Flux

20-60 LMH

Max. Backwash Pressure

70 kPa

Installation & Commissioning

4.1 Pre-installation

  • Check components for damage.

  • Prepare foundation/rack level.

  • Ensure 1 mm fine screeningfor influent.

4.2 Installation Steps

  1. Place module in membrane tank.

  2. Connect permeate pipe, aeration pipe, and fittings.

  3. Fill tank with water to submerge membrane.

  4. Test for leaks.

 

4.3 Commissioning

  • Start aeration first (30 min).

  • Initiate suction pump at low flux(50% design).

  • Gradually increase flux over 1-2 weeks.

  • Monitor TMP daily.

Operation & Maintenance

5.1 Normal Operation

  • Continuous aerationfor scouring (DO > 2 mg/L).

  • Intermittent suction: 8min on / 2 min off.

  • Maintain MLSS 8,000-12,000 mg/L.

5.2 Daily Maintenance

  • Record TMP, flux, temperature, pH.

  • Inspect for broken fibers (replace if >5% broken).

  • Check aeration uniformity.

5.3 Cleaning

5.3.1 Physical Cleaning (Weekly)

  • Backwash: Permeate, 30-60 sec.

  • Relaxation: Stop suction, 30-60 sec.

5.3.2 Chemical Cleaning (Monthly / When TMP > 30 kPa)

  1. Offline Clean:

  • Step 1 (Alkaline): 0.3-0.5% NaClO, soak 2-4 h.

  • Step 2 (Acid): 0.5-1.0% Citric Acid, soak 1-2 h.

    1. Rinse thoroughly with clean water.

5.4 Shutdown

  • Short-term (<7 days): Keep aeration on.

  • Long-term (>7 days): Chemical clean, soak in 0.5% NaClO, keep moist.

Troubleshooting

Problem

Cause

Solution

TMP rises fast

Fouling; high MLSS; low aeration

Clean; reduce MLSS; increase aeration

Low permeate

Clogged; broken fibers; air lock

Clean; replace; bleed air

Poor quality

Broken fibers; damaged seals

Replace module; repair seals

Safety & Handling

Avoid contact with strong oxidizers(concentrated NaClO).

Wear gloves/goggleswhen handling chemicals.

Do not drop or impact modules.

Protect from freezing(<0°C).

 

Packaging & Storage

Packed in carton with plastic film.

Store indoors, dry, 5-30°C.

Keep sealed to prevent drying.

Quality Assurance

12-month warrantyagainst material defects.

Warranty void if misused, improper cleaning, or unauthorized repair.

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