Anhui Cooperate Environmental Technology Co., Ltd.
Membrane Bioreactor (MBR) is an advanced wastewater treatment technology that combines activated sludge process with membrane filtration.
Membrane Bioreactor (MBR) is an advanced wastewater treatment technology that combines activated sludge process with membrane filtration. It replaces the secondary sedimentation tank in traditional processes with membrane modules, achieving efficient solid-liquid separation.
2.1 Membrane Material
PVDF (Polyvinylidene Fluoride): Excellent chemical resistance, mechanical strength, and anti-fouling properties.
Nominal Pore Size: 0.03μm (microfiltration).
2.2 Module Types
2.2.1 Hollow Fiber (Submerged)
Model: MBR-880-40
Effective Area: 40m2/module
Dimensions (L*W*H): 880*42*2000mm
Dry Weight: ~25kg
Design Flux: 15-25 LMH
|
Item |
Standard Value |
|
Operating Temp |
5-40°C |
|
pH Range |
2-10 (continuous); 2-12 (cleaning) |
|
Initial TMP |
< 10 kPa |
|
Max. TMP |
35 kPa |
|
Aeration Intensity |
50-70 Nm³/m²·h |
|
Design Flux |
15-25 LMH (domestic sewage) |
|
Backwash Flux |
20-60 LMH |
|
Max. Backwash Pressure |
70 kPa |
4.1 Pre-installation
Check components for damage.
Prepare foundation/rack level.
Ensure 1 mm fine screeningfor influent.
4.2 Installation Steps
Place module in membrane tank.
Connect permeate pipe, aeration pipe, and fittings.
Fill tank with water to submerge membrane.
Test for leaks.
4.3 Commissioning
Start aeration first (30 min).
Initiate suction pump at low flux(50% design).
Gradually increase flux over 1-2 weeks.
Monitor TMP daily.
5.1 Normal Operation
Continuous aerationfor scouring (DO > 2 mg/L).
Intermittent suction: 8min on / 2 min off.
Maintain MLSS 8,000-12,000 mg/L.
5.2 Daily Maintenance
Record TMP, flux, temperature, pH.
Inspect for broken fibers (replace if >5% broken).
Check aeration uniformity.
5.3 Cleaning
5.3.1 Physical Cleaning (Weekly)
Backwash: Permeate, 30-60 sec.
Relaxation: Stop suction, 30-60 sec.
5.3.2 Chemical Cleaning (Monthly / When TMP > 30 kPa)
Offline Clean:
Step 1 (Alkaline): 0.3-0.5% NaClO, soak 2-4 h.
Step 2 (Acid): 0.5-1.0% Citric Acid, soak 1-2 h.
Rinse thoroughly with clean water.
5.4 Shutdown
Short-term (<7 days): Keep aeration on.
Long-term (>7 days): Chemical clean, soak in 0.5% NaClO, keep moist.
|
Problem |
Cause |
Solution |
|
TMP rises fast |
Fouling; high MLSS; low aeration |
Clean; reduce MLSS; increase aeration |
|
Low permeate |
Clogged; broken fibers; air lock |
Clean; replace; bleed air |
|
Poor quality |
Broken fibers; damaged seals |
Replace module; repair seals |
Avoid contact with strong oxidizers(concentrated NaClO).
Wear gloves/goggleswhen handling chemicals.
Do not drop or impact modules.
Protect from freezing(<0°C).
Packed in carton with plastic film.
Store indoors, dry, 5-30°C.
Keep sealed to prevent drying.
12-month warrantyagainst material defects.
Warranty void if misused, improper cleaning, or unauthorized repair.
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